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W Type Two Waves Steel Beam Speedway Guard Rail Roll Forming Machine
Speedway Guard Rail Roll Forming Machine is used to produce guard rails or crash barriers. Hot rolled, galvanized or other steel sheet and coil is suitable roll forming materials for this machine. This machine is mainly made up of loading coil car, exit looping kit, roll former with tooling, automatic stacking device, flying cut-off machine, servo roll feeder, leveler, loading coil car, etc.
Application :The finished products are widely used on highway, expressway and other public places to prevent different kinds of accidents and improve safety. They can also be used as fence for livestock farms and other places.
Components for the Machine:
5T hydraulic decoiler | Steel coil width: from 1000 mm to 1250 mm; Internal diameter of coil: variable, from 480 mm to 530 mm Maximal out diameter:2000mm Maximum coil weight: 5000 Kgs; Coil placement in the coil holder: hydraulic hoist; Pulling of steel from the coil to the pulling mechanism for the start: manual; Suitable of the pulling mechanism for all required thicknesses: included; Device preventing unwinding of the coil from the coil holder: included; Uncoiled metal compensator: included, assures even feeding at all production speeds; Oil cylinder dia:120mm Working speed: 0-15m/min adjustable Main motor power: 5.5KW AC motor Hydraulic power: 4kw |
Flattener | Forming section |
The quantity of leveler rolls must be planned according to thickness 2.0mm to 3.0 mm. Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers) Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC. Diameter of flattener shaft: diameter70mm, material is SAE 1045, hardening and tempering | Shaft diameter: diameter110 mm material: SAE1045 with quenching and tempering |
Cutting
Machine adopt servo track cutting system, Non-stop
Cutting power by hydraulic, 30KW with Storage tank
Hydraulic working pressure: 35Mpa adjustable
Track by servo motor, 5.5KW, brand is Yaskawa
Cutting after forming: Cut the sheet after roll forming to required length
Cutting motion: The main machine is NON-stop when cutting
Material of blade:Cr12 with heat treatment 58-60°
Length measuring: Automatic encoder length measuring, brand: Omron
Tolerance of length: 3000mm+/- 1.5mm
Track cutting table length:about 2.5-3m
Process of Rolling form machine
Uncoiling →Infeed guiding →Roll forming →Pressing→Measure Length&Shearing →Sheet to Support Table
Packaging & Shipping
A . One 40ft container for loading one set machine with manual decoiler;
B . The whole Wiped Anti Rust Oil, PLC controller covered by foam film;
C . Spare parts and some small parts packed in plastic tooling box;
D . All Components Fixed by steel wire with Container.
Our service
1 . Free technical support and free accessories supply.
2 . Engineer available to service machinery overseas.
3 . One year warranty is provided.
4 . Long life technical guidance for free.
5 . We always offer technical support, quick response, all your inquire will be replied in 24 hours.